Makhado hard coking and thermal coal project, South Africa
Name of the Project
Makhado hard coking and thermal coal project.
Location
Limpopo, South Africa.
Project Owner/s
Baobab Mining & Exploration, the owner of the mining right for the Makhado hard coking and thermal coal project (Makhado project), is majority-owned by MC Mining (69%), formerly Coal of Africa Limited.
The Industrial Development Corporation owns 5% of Baobab’s shares; 20% is held by a community trust, with seven local communities situated in the project’s vicinity being the beneficiaries. The remaining 6% is held by a black industrialist.
Project Description
Makhado is classified as an evaluation asset and has not historically been mined.
The project will be completed in two phases.
Phase 1 will start with the development of Makhado’s west pit, producing three-million tonnes a year run-of-mine coal (RoM). The coal will be mined by an independent mining contractor using truck-and-shovel, modified terrace mining methods.
RoM coal will be partially beneficiated before being dispatched to MC Mining’s modified Vele colliery for processing. About two-million tonnes a year of RoM coal (ex-discard) will be trucked to Vele to be processed at the colliery’s enhanced plant. The plant modifications consist of, among others, a new fines circuit comprising a reflux classifier in series with the existing spiral plant, a low-density secondary wash plant and a froth flotation plant to capture the ultrafine coal.
At steady state, the operation will produce 1.1-million tonnes of saleable coal – 540 000 t/y of hard coking coal and 570 000 t/y of 5 500 kcal thermal coal.
The saleable coal will be trucked to the Musina siding for railing to domestic and/or export customers.
Phase 2 involves the implementation of the Makhado Lite plan, which will produce about 1.7-million tonnes a year of saleable coal, comprising 700 000 t/y to 800 000 t/y of hard coking coal, and between 900 000 t/y and one-million tonnes a year of thermal coal. The project involves the development and mining of the east pit, Makhado processing plant and related infrastructure.
Potential Job Creation
Phase 1 mining and processing will be outsourced to experienced third parties who have previously operated in South Africa and is expected to create about 650 permanent employment opportunities.
Net Present Value/Internal Rate of Return
Phase 1 has an estimated internal rate of return of more than 45%, with a payback of 2.5 years.
Capital Expenditure
Phase 1 will cost about R400-million.
Planned Start /End Date
Construction at Makhado and Vele will occur simultaneously and will take nine months to complete, with construction expected to start in the third quarter of 2019.
Phase 2 will be implemented in about 2022.
Latest Developments
Phase 2 of the Makhado hard coking and thermal coal project will be developed according to the 2017 Makhado Lite project plan, the MC Mining has confirmed.
The announcement follows the MC Mining’s board approval in March of the phased development of the company’s flagship project, which will result in the start of mining operations in the west pit.
Construction of Phase 1 is set to start in the west pit in the third quarter of this year, while Phase 2, with an expected development start date of about 2022.
CEO David Brown has said that the development of the first phase will entail the construction of the west pit, modification of the existing Vele processing plant and the use of road and rail infrastructure previously tested. The approach will reduce the capital requirements and the period for delivery of saleable coal to market, moderating execution risk.
The Phase 1 composite funding plan, announced in March, requires MC Mining to raise about $50-million, comprising new debt of $20-million and additional equity funding of $30-million.
Key Contracts and Suppliers
Minxcon (competent person’s report).
Proposals for full mining services have been sourced from various contract mining companies, with turnkey processing plant construction and operating quotes obtained from potential service providers.
On Budget and on Time?
Not stated.
Contact Details for Project Information
MC Mining, tel +27 10 003 8000, fax +27 11 388 8333 or email adminza@mcmining.co.za.
Comments
Announcements
What's On
Subscribe to improve your user experience...
Option 1 (equivalent of R125 a month):
Receive a weekly copy of Creamer Media's Engineering News & Mining Weekly magazine
(print copy for those in South Africa and e-magazine for those outside of South Africa)
Receive daily email newsletters
Access to full search results
Access archive of magazine back copies
Access to Projects in Progress
Access to ONE Research Report of your choice in PDF format
Option 2 (equivalent of R375 a month):
All benefits from Option 1
PLUS
Access to Creamer Media's Research Channel Africa for ALL Research Reports, in PDF format, on various industrial and mining sectors
including Electricity; Water; Energy Transition; Hydrogen; Roads, Rail and Ports; Coal; Gold; Platinum; Battery Metals; etc.
Already a subscriber?
Forgotten your password?
Receive weekly copy of Creamer Media's Engineering News & Mining Weekly magazine (print copy for those in South Africa and e-magazine for those outside of South Africa)
➕
Recieve daily email newsletters
➕
Access to full search results
➕
Access archive of magazine back copies
➕
Access to Projects in Progress
➕
Access to ONE Research Report of your choice in PDF format
RESEARCH CHANNEL AFRICA
R4500 (equivalent of R375 a month)
SUBSCRIBEAll benefits from Option 1
➕
Access to Creamer Media's Research Channel Africa for ALL Research Reports on various industrial and mining sectors, in PDF format, including on:
Electricity
➕
Water
➕
Energy Transition
➕
Hydrogen
➕
Roads, Rail and Ports
➕
Coal
➕
Gold
➕
Platinum
➕
Battery Metals
➕
etc.
Receive all benefits from Option 1 or Option 2 delivered to numerous people at your company
➕
Multiple User names and Passwords for simultaneous log-ins
➕
Intranet integration access to all in your organisation