Makhado hard coking and thermal coal project, South Africa
Name of the Project
Makhado hard coking and thermal coal project.
Location
Limpopo, South Africa.
Project Owner/s
Baobab Mining & Exploration, the owner of the mining right for the Makhado hard coking and thermal coal project (Makhado project), is majority-owned by MC Mining (69%), formerly Coal of Africa Limited.
The Industrial Development Corporation owns 5% of Baobab’s shares; 20% is held by a community trust, with seven local communities situated in the project’s vicinity being the beneficiaries. The remaining 6% is held by a black industrialist.
Project Description
Makhado is classified as an evaluation asset and has not historically been mined.
The project will be completed in two phases.
Phase 1 will start with the development of Makhado’s west pit, producing three-million tonnes a year run-of-mine (RoM) coal. The coal will be mined by an independent mining contractor using truck-and-shovel, modified terrace mining methods.
RoM coal will be partially beneficiated before being dispatched to MC Mining’s Limpopo Coal Company subsidiary’s modified Vele colliery for processing. About two-million tonnes a year of RoM coal (ex-discard) will be trucked to Vele to be processed at the colliery’s enhanced plant. Plant modifications include a new fines circuit comprising a reflux classifier in series with the existing spiral plant, a low-density secondary wash plant and a froth flotation plant to capture the ultrafine coal.
At steady state, the operation will produce 1.1-million tonnes of saleable coal – 540 000 t/y of hard coking coal and 570 000 t/y of 5 500 kcal thermal coal.
The saleable coal will be trucked to the Musina siding for railing to domestic and/or export clients.
Phase 2 involves the implementation of the Makhado Lite plan, which will produce about 1.7-million tonnes a year of saleable coal comprising 700 000 t/y to 800 000 t/y of hard coking coal and between 900 000 t/y and one-million tonnes a year of thermal coal. The project involves the development and mining of the east pit, the Makhado processing plant and related infrastructure.
Potential Job Creation
Phase 1 mining and processing will be outsourced to experienced third parties that have previously operated in South Africa, and is expected to create about 650 permanent employment opportunities.
Net Present Value/Internal Rate of Return
Phase 1 has an estimated internal rate of return of more than 45%, with a payback of 2.5 years.
Capital Expenditure
Phase 1 will cost about R400-million.
Planned Start/End Date
Construction at Makhado and Vele will occur simultaneously and will take nine months to complete, with construction expected to start in the third quarter of 2019.
Phase 2 will be implemented in about 2022.
Latest Developments
MC Mining has started composite debt/equity funding initiatives for its Makhado hard coking coal project, with the Industrial Development Corporation having agreed to a term loan facility of R245-million, which marks the first step in the funding package for the construction of Phase 1 of the project.
Discussions with potential funders for the balance of the Phase 1 funding are ongoing. This process will likely be completed in the next quarter, with construction starting early in 2020.
Key Contracts and Suppliers
Minxcon (competent person’s report).
Proposals for full mining services have been sourced from various contract mining companies, with turnkey processing plant construction and operating quotes obtained from potential service providers.
On Budget and on Time?
Not stated.
Contact Details for Project Information
MC Mining, tel +27 10 003 8000, fax +27 11 388 8333 or email adminza@mcmining.co.za.
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