Donald rare earth and mineral sands project, Australia

Photo by Astron Limited
Name of the Project
Donald rare earth and mineral sands project.
Location
Murray basin, near Minyip and Donald, in Victoria, Australia.
Project Owner/s
Donald Project, trading as Donald Mineral Sands, is the joint venture (JV) between Astron Limited and Energy Fuels Inc.
Project Description
The Donald project is a globally significant rare earth and mineral sands project with the potential to become a long-term supplier of critical rare-earth elements, including neodymium, praseodymium, dysprosium, and terbium, as well as zirconium and titanium minerals.
The project boasts a total mineral resource of 1.81-billion tonnes with a mine life of more than 58 years, and spans two development phases. It will produce zirconium, titanium and rare-earth elements (REEs), including neodymium and praseodymium (NdPr).
The project is being developed in two phases. Phase 1 has an estimated mine life of about 42 years and Phase 2, planned for development once Phase 1 reaches steady-state operations, is expected to extend the project life to at least 58 years. Phase 1 of the project will have an expected average throughput of 7.5-million tonnes a year of ore, producing 7 200 t/y of rare-earth element concentrate (REEC), with an estimate total rare-earth oxide content of 61.5%, and 229 000 t/y of heavy mineral concentrate (HMC), comprising mainly zircon and titanium minerals, with a total valuable heavy mineral content of about 95%.
Production from phases 1 and 2 combined is expected to increase to between 400 000 t/y and 500 000 t/y of HMC and between 13 000 and 14 000 t/y of REEC. Phase 2 is subject to further regulatory approvals.
Potential Job Creation
Not stated.
Net Present Value/Internal Rate of Return
The project is expected to generate an average earnings before interest, taxes, depreciation, and amortisation of $118-million a year, for a pretax real net present value, at an 8% discount, of $837-million over a 42-year mine life, and an internal rate of return of 22.1%.
Phase 1 of the project is expected to deliver robust economics with a pretax real net present value, at an 8% discount rate, of $837-million at an internal rate of return of 22.1%.
Capital Expenditure
A$520-million.
Planned Start/End Date
Production is planned to start as early as the second half of 2027, subject to securing project financing and completion of a positive final investment decision.
Latest Developments
The JV received a nonbinding and conditional letter of support from Export Finance Australia in October 2025 for up to A$80-million in respect of senior debt project financing for project development.
Key Contracts, Suppliers and Consultants
Not disclosed.
Contact Details for Project Information
Astron Limited, tel +61 3 5385 7088 or email contact@astronlimited.com.
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