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Proactive maintenance key to extending chute system life

This reclaimer chute at a coal mine is an example of how a Weba Chute System ensures uninterrupted material flow at transfer points, even in demanding mining environments

Weba Chute Systems engineers conduct an internal inspection of a chute, carefully assessing wear patterns and identifying maintenance requirements to extend the chute’s service life and ensure ongoing plant efficiency

Weba Chute Systems engineers during a site visit, evaluating chute performance as part of the company’s proactive maintenance and technical support programme to optimise long-term operational efficiency

The Weba Chute Systems team on-site, demonstrating the company’s hands-on approach to ensuring optimal performance and ongoing improvement of its chute solutions

A Weba Chute Systems head chute in operation, designed to manage impact and control material flow while minimising wear, which is a key factor in efficient materials handling

A tripper car chute at a coal mine highlights the critical role of Weba Chute Systems’ engineered transfer points in maintaining consistent throughput and reducing operational downtime

22nd July 2025

     

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In many mining and other industrial plants, transfer points are the unsung heroes of materials handling – quietly facilitating the continuous flow of product through the process. Yet, too often, these critical chute systems are overlooked when it comes to routine maintenance, leading to premature wear, unplanned downtime and costly replacements.

According to Mark Baller, Managing Director of Weba Chute Systems, the long term efficiency and reliability of a materials handling system hinge on the consistent upkeep of its chute systems. When left unchecked even minor issues at the transfer point can escalate, damaging equipment, compromising throughput and raising the overall total cost of ownership.

“Transfer chutes experience high levels of impact, abrasion and wear, making them particularly vulnerable if not properly maintained,” Baller says. “Unfortunately, many operations don’t allocate sufficient resources to monitor the condition of their chutes, and this is where the cost spiral begins.”

To support mines and plants that lack dedicated chute maintenance teams, Weba Chute Systems offers a comprehensive solution. This begins with a detailed on-site audit to assess the current condition of the chute systems and identify areas of concern. From there, the company provides a report outlining what is required to restore each chute to optimal operating condition. Once this has been achieved, a proactive maintenance programme is implemented to ensure the systems remain in top form.

This service-driven approach not only ensures the longevity of the chute systems but also contributes to improved plant performance and reduced operational costs.

“By maintaining the chutes correctly, customers can significantly extend the wear life of their materials handling systems and avoid the capital outlay associated with repeated replacements,” he notes. “It's a cost effective sustainable strategy that supports better planning and minimises unexpected breakdowns.”

Weba Chute Systems’ maintenance programmes are tailored to the specific conditions and wear patterns of each site, ensuring that potential issues are identified early and addressed timeously. This approach delivers long term savings and operational peace of mind.

“In today’s competitive mining and processing environments, where uptime and efficiency are paramount, overlooking the maintenance of chute systems is no longer an option,” Baller concludes. With Weba Chute Systems' support, mines and plants can ensure that their materials handling infrastructure continues to deliver - reliably and cost effectively.

Edited by Creamer Media Reporter

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